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Morphology System / Morphology Control

Shaping Mill

The LNPE Shaping Mill employs a high-speed rotor-stator assembly inside a precisely engineered airflow field. Feed powder is accelerated into the shaping zone, where controlled particle-particle and particle-wall collisions round sharp edges, smooth surfaces, or accentuate aspect ratios as required.

Shaping Mill selected view
Equipment View

Process Role

Particle morphology control

Particle Outcome

Spheroidal, prismatic, high-aspect

Control Mode

Rotor, airflow, classifier cut-point

System Type

Dynamic classifier loop

Technical overview

A built-in dynamic classifier continuously extracts in-spec particles; oversize or under-shaped fractions are recirculated for additional passes.

By tuning rotor speed, airflow, and classifier cut-point, the system delivers narrowly distributed particles in the target morphology.

Key Features

01

Morphology on demand - spheroidal, prismatic, or high-aspect shapes

02

One-pass shaping + sizing

03

Modular rotor for diverse powders

04

High yield, near-zero contamination

05

Low energy, minimal OPEX

Applications

Graphite spheroidisationMica plate-edge roundingWollastonite aspect-ratio enhancementSpecialty fillers

Technical Highlights

High-speed rotor-stator assembly
Controlled shaping zone
Built-in dynamic classifier
Recirculation for additional passes

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